Drum-Buffer-Rope (DBR) is
unique among the many production scheduling systems developed
over the past three decades.
DBR improves on other pull-production systems such as Kanban
by taking into account variability and uncertainty (problems,
disruptions) in addition to planned, dependent events, thereby
achieving even better on-schedule performance. DBR exploits the systems' constraints and employs the careful
and calculated use of time buffers. Buffers allow the operation
to run at near minimum theoretical flow, while simultaneously
protecting delivery schedule by maintaining just a little "fat" in
the right places.
DBR can often be implemented using existing legacy business
systems, requiring no special software of its own.
What's more, years of experience have led to improvement
even upon traditional DBR. In the vast majority of situations,
Simplified
Drum-Buffer-Rope (S-DBR) can be used in place of its predecessor.
S-DBR is simpler and more powerful than DBR because it allows
organizations to manage a single buffer that spans several
shops easily. Organizations no longer have to meet multiple
schedules at multiple locations.
However, perhaps the greatest benefit from the simplicity
in S-DBR is that organizations can now combine S-DBR easily
with
Critical Chain Project Management to synchronize very large
organizations toward the attainment of a single goal.
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